Southeast Asia Leading Tire Intelligent Manufacturing Base Project

 

 

 

Project Name: Southeast Asia Modern Tire Intelligent Manufacturing Production Base Project (Phase I + Phase II)

Project Location: Key industrial parks in Thailand/Cambodia, Southeast Asia

Project Positioning: A core intelligent manufacturing production base for a leading domestic tire company overseas, and also a benchmark modern tire intelligent manufacturing project in Southeast Asia. The project is planned and constructed in two phases, with an overall production capacity leading the regional industry and possessing extremely strong large-scale mass production capabilities. As a key project in the company's overseas industrial layout, the project adopts a 24-hour uninterrupted continuous production mode, with high production load and long equipment operation cycles, placing extremely high demands on the stability of the power supply, the cleanliness of the electrical energy, and the reliability of the electrical equipment.

Industry Power Consumption Pain Points: Tire manufacturing is a typical heavy-duty industry with high-power, impact-load conditions. Core production equipment such as rubber mixing, internal mixing, calendering, extrusion, vulcanization, and large air compressors experience frequent start-ups and shutdowns, and drastic instantaneous load fluctuations. Long-term continuous operation at high loads easily leads to various power quality problems in the factory's power grid, including excessive harmonics, voltage flicker, three-phase load imbalance, and low power factor. Coupled with the inherent weaknesses of the power grid infrastructure and poor voltage stability in Southeast Asian overseas industrial parks, this easily causes equipment tripping and shutdowns, motor overheating and aging, increased energy consumption on production lines, and signal malfunctions in automated control systems. These directly affect production accuracy and mass production efficiency, significantly increasing factory operation and maintenance costs and unplanned downtime losses.

 

 

Leonhard Electricity is the exclusive supplier for comprehensive low- and medium-voltage power quality management throughout the entire plant area of ​​this project. Its services cover the entire power distribution system, including the main production workshop, power distribution room, and auxiliary workshops. The project adopts a comprehensive integrated solution of "high-voltage SVG main grid stabilization and management + low-voltage SiC AHF/SVG terminal fine purification," specifically addressing the common pain points of the rubber and plastic tire industry, such as high impact loads, heavy harmonic pollution, frequent grid fluctuations, and high energy consumption, ensuring continuous, stable, efficient, and safe production of heavy industrial production lines.

 

1. High-Voltage SVG Main Grid Stability Management

To address the high-power, impactful load characteristics of tire production equipment such as internal mixers, extruders, and large air compressors, the project's high-voltage power distribution system is equipped with Leonhard high-voltage SVG dynamic reactive power compensation devices. Leveraging its extremely rapid dynamic response characteristics, the equipment can track instantaneous load fluctuations caused by the start-up and shutdown of large production equipment in real time, accurately and dynamically compensating for system reactive power, quickly suppressing voltage drops and flicker issues, and stabilizing the operating voltage of the plant's high-voltage busbar. This effectively improves the overall plant power factor, avoids grid penalties and equipment overload tripping risks caused by excessive reactive power and voltage disturbances, solidifies the main power grid's operational foundation, and ensures continuous 24-hour mass production for the entire tire production line.

 

2. Comprehensive Low-Voltage SiC AHF/SVG Terminal Governance

The plant's low-voltage distribution circuits are equipped with Leonhard's new generation of integrated silicon carbide (SiC) AHF/SVG governance equipment, highly adaptable to the complex and fluctuating power supply conditions in tire manufacturing. It efficiently filters out high-frequency harmonics generated by frequency converters and high-power production equipment, eliminates abnormally high current in the neutral wire, accurately corrects three-phase load imbalances, and suppresses high-frequency noise and electromagnetic interference from the power grid. It provides comprehensive protection for vulcanizing units, intelligent automated control systems, precision testing instruments, workshop power and lighting terminals, effectively reducing the risks of line overheating, overload, and aging, significantly extending the service life of core electrical equipment such as motors, frequency converters, and distribution cabinets, and comprehensively purifying the terminal power supply environment of the plant.

 

3. Plant-wide Power Distribution Energy Efficiency Optimization and Overseas Power Grid Adaptation Upgrades

Deeply adapted to the inherent operating conditions of weak power grids and frequent voltage fluctuations in Southeast Asian overseas industrial parks, a comprehensive high- and low-voltage integrated management solution optimizes the plant's power distribution system operation. This effectively reduces reactive power losses in lines, equipment heat loss, and ineffective energy consumption, improving overall plant power efficiency. Simultaneously, it significantly reduces equipment failures and abnormal shutdowns caused by grid disturbances, fundamentally improving the plant's power supply quality. Perfectly adapted to the stringent 24-hour high-load, continuous, and high-precision production standards of the tire industry, providing long-term energy-saving, safe, and stable power supply for overseas heavy industry intelligent manufacturing bases.

 

 

- Southeast Asia Heavy Industry Smart Manufacturing Benchmark Case: Implemented in a leading Southeast Asian tire smart manufacturing base, deeply adapted to the weak grid conditions of overseas industrial parks, accumulating mature experience in overseas heavy industry project implementation, with extremely high regional industry demonstration and replication value.

- Mature Solution Exclusively for the Rubber, Plastics, and Tire Industry: Precisely addresses the common pain points of high-power impact loads, 24-hour continuous production, and significant harmonic pollution in the tire and rubber/plastics industries. The solution has a high degree of standardization and can be replicated in batches for global rubber, chemical, and heavy industry manufacturing projects.

- Integrated Delivery Advantage for High and Low Voltage Systems: Achieves full coverage of high-voltage main grid stabilization and low-voltage SiC silicon carbide terminal fine purification, possessing overall delivery capabilities for whole-plant power distribution system energy optimization, electrical safety upgrades, and energy efficiency reduction transformation.

- Reduce costs and increase efficiency, and maintain long-term low-carbon operation and maintenance: Completely eliminate problems such as harmonic interference, voltage fluctuations, and abnormal equipment tripping in the factory area, stabilize the production accuracy and continuous mass production efficiency of the production line, significantly reduce equipment operation and maintenance costs, downtime losses and ineffective energy consumption, and help overseas intelligent manufacturing bases achieve safe, efficient and low-carbon long-term operation.